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Mechanical Projects

Impact of Design and Printing Variables on Printed Spring – Final Project

  • Studied the effect of design and production variables on mechanical properties.
  • Designed a fatigue testing machine to examine spring durability.
  • Conducted compression tests on various spring configurations to analyze spring behavior.
  • Programmed Arduino microcontroller using C/C++ to control testing machine movements and sensor interactions.
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Mold design and injection molding of a car cup holder organizer

  • Used SolidWorks and 3D printing to create rapid prototypes to improve the product and identify design issues before releasing it into production.
  • Designed a car cup holder organizer mold using SolidWorks Platics.
  • Performed flow simulations to identify injection molding problems and eliminate them before manufacturing the mold.
  • Created a project report including: market research, alternative proposals, drawings, flow analysis, injection molding machine limitations study
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Autonomous Can Recycle Robot

  • Led mechanical design and constructed an Autonomous Can Recycle Robot.
  • Utilized SolidWorks, Laser Cutting and 3D printing for rapid prototyping to enhance robot design & functionality.
  • Participated in programming the Arduino microcontroller using C/C++ to control robot's movements, sensor interactions, and recycling process.
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STEM Toy Alliance with Carasso Park

  • Collaborated with Carasso Science Park to design and build a STEM toy for their online store.
  • Utilized SolidWorks Simulation and Laser Cutting for rapid prototyping to enhance toy design.
  • Optimized toy assembly with DFA principles, self-fastening design, created user-friendly assembly manuals.
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Coffee Capsule Dispenser

  • Led the design and produced a coffee capsule dispenser that covers the capsules from outside debris.
  • Enhanced final product design through rapid prototyping using SolidWorks and 3D printing.
  • The product exceeded expectations and fulfilled its purpose with high positive responses.
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